The basic precautions for dry powder mortar equipment cover multiple aspects, including preparation before start-up, monitoring during operation, cleaning after shutdown, and daily maintenance. Here is a detailed summary of these precautions:
1、 Preparation before startup
Comprehensive inspection:
Check whether all parts of the equipment are intact, and whether there are residues and debris in the observation port, feeding port, discharging port, etc. If there are, they need to be cleaned up in a timely manner. Check if the gearbox needs to be refilled with oil to ensure good lubrication of the equipment. Check if the mixing drum is clean and free of debris residue.
Safety measures:
The mixing drum must be sealed before starting to prevent material leakage. Perform anti leakage treatment on various power access points of the equipment to ensure electrical safety.
Empty start:
Strictly adhere to the principle of empty machine start-up to avoid damage to equipment caused by loaded start-up.
Heat engine preparation:
After turning on the device, perform a 5-10 minute idle heat engine to observe if the device is operating normally and if there are any abnormal sounds or vibrations.
2、 Monitoring during operation
Observe the direction of operation:
After starting the equipment, pay attention to observing whether the direction of operation of the mixing drum is consistent with the specified direction. If it is not consistent, stop the machine immediately for adjustment.
Monitoring operational status:
During the production process, operators should closely monitor the operating status of the equipment. If any abnormalities or equipment deviations are found, the machine should be stopped immediately for inspection.
Do not reach inside:
During the operation of the equipment, it is strictly prohibited to put hands or hard objects into the mixing drum to prevent danger.
3、 Cleaning after shutdown
Cleaning the mixing bucket:
After production is completed, the mixing drum must be thoroughly cleaned to remove residual materials and debris.
Cut off the power supply:
After cleaning, cut off the power supply of the equipment to ensure that it is in a safe state.
4、 Daily maintenance and upkeep
Regular inspection and maintenance:
Regularly conduct comprehensive inspections and maintenance of equipment, including the wear and lubrication of key components such as motors, reducers, and mixing drums.
Professional maintenance:
The inspection, maintenance, and debugging of equipment should be carried out by professionals, and non professionals are strictly prohibited from operating it without authorization.
Environmental cleanliness:
The equipment installation should be selected in a ventilated and dry place, and the surrounding environment should be kept clean and hygienic.
Single workload:
Note that the workload of a single operation should not exceed the specified amount of equipment to avoid overloading the equipment.
In summary, the basic precautions for dry powder mortar equipment include preparation before start-up, monitoring during operation, cleaning after shutdown, and daily maintenance. Only by strictly following these precautions can we ensure the normal operation of the equipment and extend its service life.